
西門(men)子電(dian)機(ji)溫度傳(chuan)感(gan)器(qi)故(gu)障處理(li)排(pai)查
1. 散(san)熱(re)系(xi)統(tong)檢(jian)查與清理(li)
風扇(shan)與(yu)散(san)熱(re)片:使用壓(ya)縮空(kong)氣(qi)清理散(san)熱(re)片、風扇(shan)及外(wai)殼的(de)油汙(wu)灰(hui)塵(chen),確(que)保氣(qi)流暢(chang)通(tong)。若風扇(shan)損(sun)壞需(xu)立(li)即(ji)更(geng)換(huan),可(ke)加(jia)裝導風罩(zhao)或(huo)塗(tu)抹(mo)導(dao)熱(re)矽(gui)脂(zhi)提升散(san)熱(re)效(xiao)率(lv)
環境溫(wen)度控(kong)制:高溫環(huan)境(≥40℃)需(xu)加(jia)裝空調或工業風扇(shan),
電(dian)機(ji)溫度電(dian)阻KTY84=600R
2. 負(fu)載(zai)與(yu)運動(dong)控(kong)制優(you)化
機(ji)械負(fu)載(zai)檢(jian)測(ce):手(shou)動(dong)轉(zhuan)動(dong)電(dian)機(ji)軸檢(jian)查卡滯,用(yong)扭(niu)矩(ju)傳(chuan)感(gan)器(qi)測(ce)量(liang)實(shi)際負(fu)載(zai)是(shi)否超限(xian)。若負(fu)載(zai)過大(da),需(xu)降低加(jia)減速(su)度或(huo)調整運動(dong)曲(qu)線(xian)
參(can)數(shu)調整:優化(hua)驅動(dong)器(qi)的(de)速度(du)環增(zeng)益(yi)(如(ru)MD32200)和前饋補(bu)償(chang)參(can)數(shu),抑(yi)制振(zhen)蕩(dang)電(dian)流
3. 電(dian)氣(qi)系(xi)統(tong)檢(jian)測(ce)
電(dian)壓(ya)與(yu)絕(jue)緣:確(que)保三(san)相電(dian)壓(ya)波動(dong)在(zai)±5%內(nei),緊(jin)固(gu)動(dong)力線(xian)端子(扭(niu)矩(ju)8-10N·m)。使(shi)用(yong)兆(zhao)歐表(biao)檢(jian)測(ce)繞組(zu)絕(jue)緣電(dian)阻(正(zheng)常(chang)>1MΩ),若低於(yu)0.5MΩ需(xu)停(ting)機(ji)排(pai)查
諧(xie)波與(yu)制動(dong)電(dian)阻:加(jia)裝濾波器(qi)消除諧(xie)波幹(gan)擾(rao),檢(jian)查制動(dong)電(dian)阻阻值(zhi)誤(wu)差是否<±10%
4. 機(ji)械傳(chuan)動(dong)維(wei)護
軸承與聯(lian)軸器:用聽診(zhen)器(qi)檢(jian)查軸承異響(xiang),手動(dong)旋(xuan)轉(zhuan)測(ce)試阻力。軸向間隙(xi)>0.05mm需(xu)更(geng)換聯(lian)軸器,同心度(du)偏(pian)差應<0.02mm/m
齒輪(lun)/皮帶(dai)傳(chuan)動(dong):用(yong)張(zhang)力計檢(jian)測(ce)預(yu)緊(jin)力,皮帶(dai)下(xia)垂度需(xu)<中(zhong)心距(ju)的(de)1.5%
5. 預防(fang)性維(wei)護
定(ding)期檢(jian)測(ce):每月用紅外(wai)測(ce)溫(wen)儀(yi)檢(jian)測(ce)繞組(zu)端(duan)部和(he)軸承座溫度(du),每季(ji)度振(zhen)動(dong)檢(jian)測(ce)(振(zhen)動(dong)值(zhi)>4.5mm/s需(xu)預(yu)警(jing))
潤滑與(yu)清潔(jie):散(san)熱(re)系(xi)統(tong)每500小(xiao)時清(qing)潔(jie)壹次(ci),軸承潤滑脂(zhi)每2000小(xiao)時更(geng)換(huan)(需(xu)使(shi)用指(zhi)定(ding)型號(hao))
6. 特殊(shu)故(gu)障處理(li)
溫(wen)度傳(chuan)感(gan)器(qi)故(gu)障:若報(bao)警(jing)代碼(ma)為F31885或(huo)231885,需(xu)檢(jian)查溫度傳(chuan)感(gan)器(qi)連(lian)接或更換(如(ru)QAE2174型號(hao))
繞組(zu)汙(wu)染:切削液(ye)飛濺(jian)環(huan)境需(xu)加(jia)裝防護(hu)罩(zhao),定(ding)期清(qing)理(li)繞組(zu)油(you)汙(wu)並(bing)烘(hong)幹(gan)(溫度(du)≤80℃)
伺(si)服電(dian)機(ji)進油保養(yang),伺(si)服電(dian)機(ji)發熱(re)維(wei)修,伺(si)服電(dian)機(ji)抖動(dong)維(wei)修,伺(si)服電(dian)機(ji)電(dian)流不平(ping)衡修(xiu)理,電(dian)流大(da)維(wei)修,發(fa)燙(tang)維(wei)修,西門(men)子電(dian)機(ji)轉(zhuan)子磁鐵(tie)脫落(luo),不出(chu)力維(wei)修,動(dong)壹(yi)下(xia)就報(bao)警(jing)維(wei)修,西門(men)子伺(si)服電(dian)機(ji)更換軸承,制動(dong)器(qi)檢(jian)測(ce)故(gu)障(zhang),西門(men)子電(dian)機(ji)接地,西門(men)子電(dian)機(ji)短路,西門(men)子電(dian)機(ji)電(dian)流大(da),西門(men)子主軸電(dian)機(ji)線(xian)圈(quan)短路(lu)起煙(yan),西門(men)子伺(si)服電(dian)機(ji)剎車(che)打(da)不開,西門(men)子伺(si)服電(dian)機(ji)剎車(che)剎不住維(wei)修